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箔绕机浅析绕线机维修基本方法

编辑:浙江双威数控电子机械有限公司   时间:2014/03/31   字号:
摘要:箔绕机浅析绕线机维修基本方法

线机的故障分类不外乎:电气、机械、传动、气动(如果有的话)这几种,其中电气部份又分为强、弱电,而绕线机的厂家一般在其数控系统的设计、使用和维修中,有考虑对易损、易故障部位给予报警,报警电路工作后,一方面在显示屏或操作面板上给出声、光等报警信息,另一方面发出保护性指令.使系统断电或停止工作,以保证安全和防止故障扩大化。明辉电子机械有限公司有一支专门的维修队伍,可维修各款式绕线机及进口绕线机的维修及系统及机构的改造。

Winding machine fault classification is nothing more than: electrical, mechanical, transmission, pneumatic (if any) of these, the electrical part consists of the strong, weak, and winding machine manufacturers generally in the design of the NC system, use and repair, have to consider wearing, easy fault of a given alarm, the alarm circuit work, hand alarm information on the display screen or operation panel are sound, light, on the other hand, a protection order. The system is powered down or stop working, in order to ensure safety and prevent fault enlargement. The Ming Hui Electronic Machinery Co., Ltd. is a specialized repair repair repair team, innovation and system and mechanism of various styles, coiling machine and imported winder.

一、整机复位法

One, the reset method

  一般情况下的绕线机由于瞬时故障引起的整机错误,可用硬件复位或开关系统电源依次来清除故障,若系统工作存储区由于电压不稳,拔插线路板或整流开关电源欠压造成混乱,则必须对系统进行初始化清除,清除前应注意做好当前数据备份记录,若复位初始化后故障仍无法排除,则进行硬件置换诊断。

The winding general machine caused by instantaneous error, hardware reset or switch power supply system in order to eliminate malfunction, if the system working memory area due to voltage instability, plug line board or rectifier switching power supply undervoltage confusion, you must initialize the system clear, should pay attention to do a good job in the current data backup record remove front, if the reset initialization failure still can not be ruled out, making hardware replacement diagnosis.

二、编制试运行程序法

Two, prepare trial operation procedure

  编制一段合理的程序并运行成功是确定整机系统功能完好与否的依据,一些绕线参数设定错误就可能造成系统的故障或某功能无效,有时由于用户程序错误造成的故障停机,对此可以采用编制试运行程序进行检查,改正用户程序的错误,以确保其正常运行。

Establishment of a reasonable program and run successfully is to determine the system function complete basis or not, some winding parameter setting error may cause system failure or a function is invalid, sometimes due to fault user program error caused by the shutdown, which can be applied in the preparation of test procedures, to correct errors in the user program, ensure the normal operation of.

三、善用各可调部件

Three, use the adjustable parts

  如绕线的张力,屏幕电压,排线架起始位等可调部件的调节,在维修中是一种易简但行之有效的办法。通过对可调部件的调节,修正一些无伤大雅的故障。如在某一企业维修一台使用多年的绕线机,其系统显示屏画面晦暗,经调节屏幕供电电压后正常。

Such as winding tension, winding up the screen voltage, start position adjustable parts, the repair is a simple but effective way. Through adjusting the adjustable parts, some not hurt the important essentials of fault correction. Such as repair a long winding machine in one enterprise, the system display screen is dark, by adjusting the supply voltage after the normal screen.

绕线机模块化的基本原理是将绕线机主体、控制系统和外部配置部件,全部按功能和结构分解为一些基本单元模块,然后按客户的需求进行组合配置后售出,以满足不同的市场需求。工业设备的模块化设计,其思想和实践已有多年的历史。在日常生活中,也可以看到很多模块化工业及民用产品的广泛应用。20世纪50年代,一些欧美国家的专家学者开始提出“产品的模块化设计”概念,这才真正把产品模块化提升到学术的高度来进行研究。

The basic principle of winding machine modular is winding machine body, control system and external configuration component, according to the decomposition of function and structure of some of the basic unit module, then according to customer demand for portfolio allocation after sold, to meet different market needs. The modular design of industrial equipment, its theory and practice have been years of history. In daily life, also can see the wide application of many modular industrial and civil products. Nineteen fifties, experts and scholars, some European and American countries begin to put forward "module design" product concept, this is truly the product modularization to academic degree for study.

应用于数控绕线机上的模块化设计,其主要思想是把一组同时具有相同或相似功能的部件为同一模块,配置相同的接口与安装方式,与具有不同性能或用途的模块互相组合,生成最终产品。有时候甚至不同结构特征的部件,只要具备相同功能,且满足互换条件,亦能归类为同一模块。

Application of modular design in CNC winding machine, the main idea is that a group at the same time with the same or similar functional components for the same module, configuration of the same interface and installation methods, combined with different performance or use module, generating the final product. Sometimes different structure parts, as long as have the same function, and satisfies the interchangeable terms, can be classified as the same module.

根植于数控自动绕线机的模块化设计,基于模块的思想,将一般绕线机设计任务转化为模块化产品方案,方案包括两个方面的内容:一是根据客户新的要求进行功能分析,在一组模块内创建符合特征的新模块,即模块创建;二是根据设计要求将一组已存在的特定模块组合成模块化产品方案,即模块综合。

Embedded modular design for CNC automatic winding machine, based on the idea of converting module, design task usually winding for modular product plan, program includes two aspects: one is to analyze the function according to customer requirements, create a new module in line with the characteristics of groups in a module, the module create; two is according to the requirements of design specific modules combine a set of existing into modular product scheme, namely the module.

 

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